H2SO4 storage tanks · molded in Willis, TexasMon–Fri · 936-228-1520

HDPE · PVDF · Polypropylene

Sulfuric Acid Storage Tanks

Plastic tanks built for H2SO4 from 25 to 10,000 gallons, every one rated 1.9 or 2.2 specific gravity, with fittings and Viton® gaskets matched to your acid concentration.

1.9 & 2.2 SG onlyUp to 93% H₂SO₄Single & double wallMolded in Texas

Choose by concentration

The Right Tank Starts With Your Acid Strength

HDPE, polypropylene and PVDF each handle sulfuric acid differently. Find your concentration below.

1–10%

Dilute acid

HDPE, polypropylene and PVDF tanks all rated Excellent. Every common fitting and gasket works.

HDPE tanks · Polypropylene · PVDF

10–75%

Mid-strength acid

HDPE, polypropylene and PVDF all Excellent. Viton® gaskets Excellent; EPDM and Buna-N Good.

HDPE tanks · Polypropylene for hot acid · Double wall

75–93%

Concentrated acid

PVDF rated Excellent and HDPE rated Good. Polypropylene drops to Fair. Use PVDF fittings and Viton® gaskets.

PVDF tanks · HDPE tanks · PVDF fittings

93–98%

Commercial grade

Above the range of our database. Call us before storing 93–98% acid so we can review your application.

Talk to us · Insulated tanks

Our recommendation

Double Wall Tanks Contain Leaks and Fumes

The sealed outer tank captures a leak from the inner tank and keeps fumes from spilled acid inside. A containment dike can’t do that.

  • HDPE double wall tanks from 100 to 10,000 gallons
  • PVDF and polypropylene double wall tanks too
  • Optional leak detector with alarm, strobe and PLC output
  • No separate containment basin to build

Know your acid

Why Sulfuric Acid Needs a Special Tank

Sulfuric acid is dense, strongly corrosive and reacts with water, releasing heat. Dilute acid attacks most metals and can release hydrogen gas.

That’s why we build sulfuric acid tanks in plastic, list only heavy-duty 1.9 and 2.2 SG ratings, and match every fitting and gasket to the concentration. Independent ExxonMobil testing also found that linear HDPE holds up far better than crosslinked polyethylene in concentrated acid, and the HDPE tanks we mold are linear HDPE. Read the full sulfuric acid storage guide.

FormulaH2SO4
Specific gravity1.84 at 96–98%
WeightAbout 15 lb / gal
FreezesBelow 51 °F (pure)
GHSDanger · H314
DOTClass 8 · UN 1830

Data: PubChem CID 1118

Fittings & gaskets

Every Wetted Part Rated for Your Acid

A tank is only as good as its weakest fitting. We install fittings at our plant so they arrive ready to connect.

  • Viton® gaskets rated Excellent from 1% to 93%
  • PVDF fittings for concentrations above 75%
  • Bulkheads and bolted flanges; no welded sidewall flanges in acid service
  • Hastelloy hardware; no 316 stainless above 10%
  • Insulation and heat tracing to keep concentrated acid from freezing. See insulated tanks
  • Plan your pad and piping with our installation guide

Who stores sulfuric acid

Tanks for Every Industry That Uses H2SO4

Sulfuric acid is one of the world’s most important bulk chemicals. BASF, one of the largest producers, supplies it to the fibers, chemical, metalworking, leather and textile industries.

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Fertilizer & agriculture

Bulk acid storage for fertilizer production and blending.

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Water & wastewater

pH adjustment and treatment chemical storage.

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Metal finishing

Pickling, cleaning and electroplating lines.

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Refining & chemicals

Petroleum refining and chemical processing.

+

Batteries

Electrolyte storage for lead-acid battery production.

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Semiconductors

Wet etching, at a standard 96% concentration.

Uses from PubChem; producer information from BASF Bulk Chemicals.

FAQ

Sulfuric Acid Tank Questions

What is the best tank for sulfuric acid?

For most sulfuric acid storage, an HDPE tank rated 1.9 or 2.2 SG is the most economical choice; HDPE is rated Excellent to 75% and Good to 93%. For concentrated acid, PVDF (Kynar®) is rated Excellent from 1% to 93%. We recommend double wall tanks to contain leaks and fumes.

Why do sulfuric acid tanks need a 1.9 or 2.2 SG rating?

Concentrated sulfuric acid has a specific gravity of about 1.84, so it is much heavier than water. A tank must be rated at or above the specific gravity of its contents, so we list only 1.9 and 2.2 SG tanks.

Can I store sulfuric acid in a polypropylene tank?

Yes, up to 75% concentration, where polypropylene is rated Excellent and handles temperatures up to 200°F. Above 75% it drops to Fair, so use HDPE or PVDF.

What gaskets should I use with sulfuric acid?

Viton® is rated Excellent at every concentration from 1% to 93%. EPDM is Good above 10% and Buna-N drops to Fair above 75%.

Do you ship sulfuric acid tanks?

Yes. We mold and outfit tanks at our plant in Willis, Texas and ship them with fittings installed. Call 936-228-1520 for freight and lead time.

Are crosslinked polyethylene tanks good for sulfuric acid?

An ExxonMobil Chemical study found that crosslinked polyethylene became brittle within about 1,000 hours in 97% sulfuric acid, while linear HDPE kept most of its impact strength and elongation through 4,000 hours. HDPE tanks molded by Bailiff are linear HDPE, made from Dow RESILITY™ DPDB-3220 NT 7 or a comparable linear HDPE resin. Read the summary. A copy of the full study is available from Bailiff by email request: dmiller@plasticstoragetanks.com.

What is the warranty on a sulfuric acid tank?

Tanks used for sulfuric acid carry a limited one-year warranty from the date of manufacture, and fittings we install carry a one-year warranty. See warranty terms.

Tell Us Your Concentration

Send the acid concentration, temperature, volume and fittings you need. We’ll match the resin, SG rating and gaskets and send a quote.